USB & Type-C Automatic Soldering Machine JW-USB501V11

Name: USB & Type-C Automatic Soldering Machine JW-USB501V11
Brand: JINGWEI
SKU: JW-USB501V11
Availability: InStock
Rating: 5 (1 reviews)

USB & Type-C Automatic Soldering Machine JW-USB501V11
1. Product Overview
The USB & Type-C Automatic Soldering Machine series represents the pinnacle of precision automation in connector manufacturing. Engineered with over 16 years of continuous R&D evolution since 2010, this product line delivers unmatched reliability and performance for the production of USB, Type-C, HDMI, DC, and 3.5mm headphone jack connectors. Designed specifically for wire harness and connector manufacturing environments, these machines combine cutting-edge technology with intuitive operation to deliver consistently high-quality solder joints at production-scale throughput. Whether you are producing standard USB-A connectors or the latest Type-C configurations, this series provides the flexibility, precision, and durability demanded by modern electronics manufacturing.

2. Product Features
• Semi-Automated Process Flow: Manual loading is followed by a fully automated sequence of wire stripping, cutting, peeling, core stripping, vibratory feeding, and automatic unloading, dramatically reducing labor costs while ensuring process consistency.
• Intelligent Visual Guidance System: An integrated visual guidance interface provides operators with intuitive diagnostics, making maintenance and troubleshooting straightforward even for less experienced personnel.
• Modular CNC Machined Design: Precision CNC-machined modular components enable quick disassembly, easy maintenance, and rapid parts replacement to minimize production downtime.
• Environmentally Friendly Operation: Designed with eco-conscious engineering, the machines minimize waste generation and operate within strict environmental compliance standards.
• Structurally Optimized: Heavy-duty cast and machined construction provides exceptional rigidity and vibration resistance, ensuring stable, repeatable performance over extended production runs.

3. Product Models
Model 1: JW-USB501V11+
The JW-USB501V11+ is the advanced flagship model of the series, equipped with a sophisticated dual monitor system that provides real-time production monitoring and diagnostic visualization. Offering the highest throughput capacity in the lineup, this model is purpose-built for high-volume production lines where maximum output and uptime are critical. Its advanced servo-driven systems and intelligent process control deliver unparalleled soldering precision across all supported connector types.
• Dual monitor real-time production and diagnostic system
• Highest throughput capacity in the series
• Advanced servo-driven motion control
• Ideal for high-volume, continuous production lines
Model 2: JW-USB401V9.2
The JW-USB401V9.2 features an integrated vibratory bowl feeder system that significantly enhances feeding precision and reduces manual intervention. This model strikes an optimal balance between compact footprint and powerful performance, making it an excellent choice for mid-to-high volume manufacturing environments where space efficiency is valued alongside production capability.
• Integrated vibratory bowl feeder for automated connector feeding
• Enhanced feeding precision and reliability
• Compact yet powerful design
• Ideal for mid-to-high volume production environments
Model 3: JW-USB401V9.1 / V9.1+
The JW-USB401V9.1 and its enhanced variant V9.1+ offer a mini compact design that is ideal for space-constrained production environments such as small-scale workshops or facilities with limited floor space. As the cost-effective entry-level automation solution in the series, these models deliver the same core precision and reliability that the product line is known for, while remaining easy to operate and maintain.
• Mini compact design for space-constrained environments
• Cost-effective entry-level automation solution
• Easy to operate and maintain
• V9.1+ variant includes enhanced features for broader compatibility

4. Technical Specifications

Parameter	Specification
Power Supply	AC 110-220V
Power Consumption	300W
Air Pressure Requirement	6-8 KG/cm²
Production Capacity	1,600 - 2,300 pcs/h
Machine Dimensions (L x W x H)	116 x 66 x 100 cm
Yield Rate	≥ 99%
Design Life	8 - 10 years
Applicable Wire Gauge	Standard USB/data cable wire specifications

5. Product Advantages
• Premium Components: Built with top-tier Taiwan-sourced components for proven long-term reliability and precision performance.
• Intelligent Diagnostic System: Advanced on-board diagnostics with step-by-step troubleshooting guidance enable rapid fault identification and resolution, minimizing downtime.
• Modular CNC Machined Structure: Precision CNC-machined modular construction ensures exacting tolerances, structural rigidity, and easy maintenance access.
• Maximum Capacity up to 2,300 pcs/hour: Industry-leading production throughput enables high-volume output to meet demanding production schedules.
• 99% Verified Yield Rate: Consistently achieved and verified yield rate of 99% or higher ensures minimal waste and maximum product quality.
• 8-10 Year Equipment Design Life: Robust engineering and premium materials deliver an equipment design life of 8 to 10 years, protecting your investment.
• Extensive Patent Portfolio: Backed by an extensive portfolio of 100+ patents in key automation and soldering technologies, ensuring cutting-edge performance and innovation.

6. Compatible Connector Types
• USB-A Metal Shell Male
• USB-A Plastic Core Male
• USB-A Folded Male
• Micro USB
• Micro USB (Reverse)
• Mini USB 5-Pin
• USB Type-C
• USB Type-C (Non-standard)
• Apple Lightning
• Custom / Non-standard Connectors

7. Application Workflow
The machine follows a streamlined, semi-automated workflow designed to maximize throughput while maintaining exceptional soldering quality. The process consists of the following steps:
Step 1: Manual Loading
The operator places connectors into the precision fixture, positioning them for the automated process sequence.
Step 2: Wire Stripping
The machine automatically removes the outer jacket of the cable to the exact specified length with high precision.
Step 3: Cutting
Wires are cut to the precise required length, ensuring dimensional accuracy for downstream processing.
Step 4: Peeling
Inner insulation layers are carefully removed, exposing the conductor bundles without damage.
Step 5: Core Stripping
Individual core wires are stripped to expose the bare conductors, ready for soldering.
Step 6: Vibratory Feeding
The automated vibratory feeding system delivers connectors in proper orientation to the soldering station.
Step 7: Automatic Soldering
Precision soldering of all contacts is performed automatically with controlled temperature and dwell time for perfect joints.
Step 8: Automatic Unloading
Finished products are automatically ejected from the fixture, ready for quality inspection and packaging.

8. Typical Applications
• Data cable manufacturing for consumer electronics
• Consumer electronics assembly and OEM production
• USB connector production for computer peripherals
• Automotive wiring harness manufacturing
• Telecom equipment manufacturing and assembly

What is the production capacity of the USB & Type-C Automatic Soldering Machine JW-USB501V11?

The JW-USB501V11 offers a production capacity ranging from 1,600 to 2,300 pieces per hour (pcs/h), depending on the connector type and wire specifications. This high-speed capability makes it ideal for high-volume manufacturing of USB, Type-C, HDMI, and DC connectors, ensuring efficient throughput in cable assembly lines.

How does the JW-USB501V11 ensure high soldering quality and reliability?

The machine achieves a yield rate of ≥99% through its semi-automated process flow, which includes manual loading followed by automated wire stripping, cutting, peeling, core stripping, vibratory feeding, and soldering. The integrated intelligent visual guidance system provides real-time diagnostics and intuitive operation, while the modular CNC-machined design ensures precision and stability, minimizing errors and downtime.

What types of connectors can the JW-USB501V11 solder?

This automatic soldering machine is designed for soldering USB, Type-C, HDMI, DC, and 3.5mm headphone jack connectors. It is particularly optimized for USB and Type-C wire soldering, making it a versatile solution for data cable and wire harness manufacturing, supporting standard USB/data cable wire gauges.

What are the key features that make the JW-USB501V11 easy to maintain and operate?

Key features include a modular CNC-machined design that allows quick disassembly and easy parts replacement, reducing maintenance downtime. The intelligent visual guidance system offers intuitive diagnostics and troubleshooting, even for less experienced operators. Additionally, the heavy-duty cast construction provides vibration resistance for stable performance, while the semi-automated process reduces labor costs and ensures consistency.

What are the power and air pressure requirements for the JW-USB501V11?

The machine operates on a power supply of AC 110-220V with a power consumption of 300W. It requires an air pressure of 6-8 kg/cm² for proper functioning. These specifications make it compatible with standard industrial power and compressed air systems, ensuring easy integration into existing manufacturing setups.