Portable Ultrasonic Wire Harness Welder for Copper & Aluminum Wires WPM-X00

Name: Portable Ultrasonic Wire Harness Welder for Copper & Alum...
Brand: JINGWEI
SKU: WPM-X00
Availability: InStock
Rating: 5 (1 reviews)

Ultrasonic wiring harness welder WPM-X00
1.1 Equipment Overview
ultrasonic wiring harness welding machine is an economical portable welding machine designed as a whole machine. It has the advantages of exquisite and lightweight appearance, small footprint, safe and simple operation, and low maintenance cost. It can provide enterprises with efficient welding methods and reduce production costs. It is suitable for 0.35mm² - 12mm² copper wire/aluminum wire harness welding, in the automobile, instrumentation, communication equipment, household appliances and other fields are widely used.

1.2 Equipment features
High quality ultrasonic transducer, strong power, good stability
Welding speed is fast, high energy efficiency, can be completed within 10s of a welding
Easy to operate, no need to add auxiliary materials
Multiple welding modes are supported
Prevent air welding and effectively prevent welding head damage
Hd LED display, intuitive data, real-time monitoring, effective guarantee of welding yield

1.3 Welding effect display

1.4 Technical parameters of equipment
Equipment model number WPM-X00
Operating frequency 20KHz
Rack size 573*220*190(mm)
Chassis dimensions 345*477*155(mm)
Input voltage AC 220V/50Hz
Weld the square of the harness 0.35mm² -- 12mm² copper wire and aluminum wire
Welded copper wire (aluminum wire) diameter Φ 0.3 mm or less
Equipment power 3000W
Equipment weight 25kg(welding rack)+10kg(electric box)
Display mode 4.3 "LCD screen + key adjustment control
Production efficiency About 0.6s/ time, depending on the square of the weld
Core piece Generator, transducer, welding head
Moving parts Cylinder

1.5 Equipment construction

1.6 Application Fields

What wire sizes and materials can the WPM-X00 Portable Ultrasonic Wire Harness Welder handle?

The WPM-X00 is designed to weld both copper and aluminum wires within a cross-sectional range of 0.35mm² to 12mm². This versatility makes it suitable for a wide array of applications, from fine-gauge wiring to heavier industrial cables.

How fast is the welding process with this portable ultrasonic welder?

The WPM-X00 features an exceptionally fast welding cycle of just 0.6 seconds per joint. This high-speed operation significantly boosts production efficiency and throughput in manufacturing environments like automotive harness assembly.

What are the key technical specifications and power of the WPM-X00 welder?

This industrial-grade portable welding machine operates at a 20KHz ultrasonic frequency and delivers 3000W of power. This combination ensures strong, solid-state welds without melting the base metals, resulting in reliable, cold, and flux-free connections.

Which industries and applications is this wire harness welder ideal for?

The WPM-X00 is ideally suited for automotive wire harness manufacturing, appliance production, and general industrial cable assembly. Its portable design and capability with both copper and aluminum make it a versatile solution for on-line production, repair stations, and R&D departments.

What are the main benefits of using ultrasonic welding for wire harnesses compared to traditional methods?

Ultrasonic welding with the WPM-X00 offers numerous benefits: it creates a metallurgical bond without heat-affected zones or brittle intermetallics (crucial for aluminum). The process requires no consumables like solder or flux, produces consistent and reliable joints, and is environmentally friendly due to the absence of fumes or lead.